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July 5, 2007 A Penton Media Publication
CONTENTS
Fro
m Our Magazines:
Compact excavator

Telescopic handler

Transport platforms

Articulated dump trucks

Gasoline engines

Pneumatic pick hammer

Dump trailers

Wireless sensors

Mechanic truck

Chain saw

Saudi gold mine strikes pay dirt with diesel power system from Cummins Power Generation

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Earth-Moving
Compact excavator
Gehl introduces the 3-ton model 383Z zero-tail-swing compact excavator. This excavator features zero-tail-swing maneuverability, which allows the machine's superstructure to rotate entirely without the tracks. The 383Z can operate close to walls and obstructions without risk of contact. Its small size, weighing 7,826 pounds with a canopy and 8,002 pounds with a cab, and maneuverability make it suitable for operating on congested sites without obstructing traffic. The canopy and cab meet or exceed all ROPS, FOPS and TOPS requirements for increased safety.

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Lifting
Telescopic handler
Manitou introduces the MT 8044 telescopic handler, which lifts 7,000 pounds to the full lift height of 44 feet, and 8,000 pounds to 37 feet. The machine features a welded box-section design boom and increased operating capacities. Rear axle stabilization is provided, which improves stability when the boom is raised more than 60 degrees or when the parking brake is applied. The MT 8044 comes standard with a 115-hp engine with automatic engine shutdown protection. Other standard features include a three-speed power-shift transmission, three steering modes and a quick-attach mounting system.

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Transport platforms
The HEK GTP Dual transport platforms from Alimak Hek are designed for the vertical transport of both personnel and materials on the construction site. The HEK GTP Dual 500 is a single mast machine for smaller construction projects with limited space and can hold 1,100 pounds of payload capacity including three people. The HEK GTP Dual 1500 is a twin mast machine designed for the transport of large-volume materials and features a payload capacity of 3,300 pounds including 7 people. The large platforms with wide opening gates facilitate handling of large-sized materials such as scaffolding, plasterboards, glazing panels and palletized material.

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For Contractors
Articulated dump trucks
John Deere's D-Series Articulated Dump Trucks (ADTs) feature updates to the transmission, operator station improvements, electrical enhancements and a new engine in the 250D and 300D. The transmission controller features improved shift quality and clutch control. A new electrohydraulic tip control enables operator-programmed maximum dump body tip height. Driveline assist automates repetitive actions during dump body tip. With a significant weight advantage and the best payload-to-weight ratio, Deere trucks continue to burn less fuel, particularly in high time-on-grade applications and in poor conditions.

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Gasoline engines
The new 34-, 36-, and 38-hp gasoline engines from Kohler are designed to provide more power to accommodate larger and more sophisticated equipment. These new air-cooled, V-twin Kohler Command PRO models at 999 cc are available in both horizontal- and vertical-shaft configurations and meet the new EPA Tier 3 and CARB emissions requirements.

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Pneumatic pick hammer
The TEX 10 pneumatic pick hammer from Atlas Copco Construction Tools features a long piston stroke and relatively low impact frequency. The tool is designed for light demolition and controlled chiseling of concrete and hard brick, especially close to walls and in confined spaces. The TEX weighs 23.6 pounds and has a length of 19.8 inches. The unit accepts a 7/8-inch by 3 1/4-inch standard hex-shaped tool shank and features a kick-latch retainer that facilitates quick tool changing on the job. The pick hammer requires 36 cfm of air and delivers a maximum impact frequency of 1,350 bpm.

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Dump trailers
Bri-Mar's low-profile heavy-duty dump trailers combine the functions of dump trucks and trailers to assist general and landscape contractors with their hauling and dumping needs. The dump trailers are available in four models and are suitable for hauling wood, stone, dirt and light equipment. All models have 81.5-inch wide beds that are 12-, 14- or 16-feet in length. A deck height of 27 to 31 inches and 6-foot ladder ramps facilitate loading and unloading of equipment in tight spaces. The tires and fenders are located outside the frame and body of the trailer, producing a wider, more stable wheelbase and lower center of gravity.

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Wireless sensors
Hirschmann introduces the TRS 05 wireless system upgrade, which is designed to give crane owners the flexibility to incorporate wireless sensors into existing hardwired systems. The TRS 05 is compatible with most Hirschmann/PAT systems on hydraulic or lattice boom cranes. The module is capable of monitoring up to four wireless sensors at one time and utilizes the existing console and hardware.

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Mechanic truck
The Dominator IV mechanics truck from Iowa Mold Tooling features enhancements to give operators more comfort and mobility around the vehicle. The Dominator IV can accommodate an 80,000-pound crane and is designed to perform field maintenance on heavy-duty equipment. The mechanics truck also features improved tools and parts access, and patented inverted A-frame floor structure that reduces the weight of the body and allows the truck to haul more payload.

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For Homeowners/Light Contractors
Chain saw
Husqvarna's 460 chain saw is powered by a 3.7-hp engine to deliver high power and torque. The 460 is designed for landowners and part-time users who require a high-powered heavy-duty saw. The saw features a precision-forged three-piece crankshaft, heavy-duty muffler and a metal clutch cover. For better control, the 460 is equipped with the company's LowVib anti-vibration system that helps isolate the handles of the saw from the engine, resulting in low vibration levels.

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Product Spotlight
Saudi gold mine strikes pay dirt with diesel power system from Cummins Power Generation
With the largest mineral resources of any country in the Gulf region, Saudi Arabia is a land rich in gold and other precious metals as well as petroleum. But most of the gold deposits are located in remote areas far from the country's electric grid. This makes the mining and processing of the ore at these sites dependent on on-site power generation. The Bulghah gold mine began production in late 2002, as one of the resources surrounding the existing Al-Sukhaybarat gold mine -- thought to be part of the fabled King Solomon's Mines. Located 550 km (342 miles) northwest of Riyadh, the Bulghah gold mine generates all of its electric power using Rental Power units from Cummins Power Generation.

Operating 24 hours a day and 365 days a year, the Bulghah gold mine relies on self-generated electricity to power a vast array of pumps, conveyor systems and crushers as well as lighting and all miscellaneous electric equipment at the site. Bulghah is an open-pit mine and uses the "heap leach" method of gold extraction. An elaborate electric-powered conveyor system transports the crushed gold ore to a plastic-lined pit to create a large pile of crushed ore. A solution of chemicals that dissolves the gold in the ore is pumped over the heap and allowed to filter down through the pile where the solution is collected and further refined to produce pure gold. Using this method, the mine produces approximately 82,000 ounces of gold annually.

Complete prime power system

Supplying electricity for this massive operation is a power system composed of seven CP1250-D6 containerized PowerCommand generator sets from Cummins Power Generation. Each generator set is prime-rated at 1,000 kW for a total system capacity of 7 MW. Depending on the electrical load, only five or six of the generator sets operate at any given time. This allows at least one generator to be offline for maintenance, or in a standby mode, thus guaranteeing a higher level of reliability for a power system that must run continuously.

"The owner of the mine did not want to undertake the day-to-day operation of the power system, so they contracted with our distributor in Saudi Arabia to install, commission and operate the system," says Don Watson, rental director for Cummins Power Generation in Europe, the Middle East and Africa. "The station has been operating for over three years already without a single loss of power or interruption of the mining or processing."

Local Cummins distributor maintains and operates

Under the operating agreement, General Contracting Company, the Cummins Power Generation distributor in Saudi Arabia, operates the system and performs all the necessary maintenance. Local environmental conditions can be harsh. Blowing dust can clog air filters, and high summertime temperatures reaching 55 degrees C (131 degrees F) require careful attention to generator maintenance. Oil and filter changes are made after every 250 hours of operation.

The seven generator sets are powered by the Cummins KTA50-G3 engine, a 50 liter diesel engine used in thousands of power generation installations worldwide ranging from on-site prime power to emergency standby power for critical applications. Operating at 1800 rpm and producing electricity at 60 Hz, the generator sets are easy to start, synchronize and run due to the digital PowerCommand control systems on each generator set. All-digital control improves reliability under extreme operating conditions by significantly reducing analog components and single points of failure.

The power system is installed as a long-term equipment rental for a period of ten years that includes an operating and maintenance agreement with the Cummins Power Generation distributor in Saudi Arabia.

Power system fits plans and pleases customer

Saudi Arabia has spearheaded development of the mining sector as part of a program of diversification away from petroleum. The government's objectives for the mining sector include establishing industries for extracting and processing the minerals, and developing the transportation infrastructure. It is estimated that Saudi Arabia has close to 20 million tons of recoverable gold ore, and according to a government web site, non-oil mineral activity is expected to grow at a rate of 9.1 percent annually.

The operators of the Bulghah gold mine are pleased with the reliable operation of their 7 MW prime power system from Cummins Power Generation. It is one of the ways that Cummins Power Generation is helping companies worldwide to operate efficiently and economically in areas outside the reach of today's electric grid.


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